Custom ERP replaced paper planning logs, linking shop floor inventory with procurement in real time.
Industrial parts manufacturer, Rajasthan• Custom production development project.
Before & After Impact
A side-by-side comparison of key operational indicators measured during our initial audit vs. 90 days post-deployment.
What They Were Facing
A breakdown of major operational friction points prior to our team's integration and custom build.
A manufacturing firm in Jaipur was managing their inventory using manual paper receipts and isolated Excel sheets, which caused frequent material stockouts and delayed procurement. We built a custom PostgreSQL database and Next.js dispatch panel, enabling real-time stock synchronization across 4 warehouses and speeding up inventory planning cycles.
- !Shop floor managers used manual spreadsheets, leading to frequent material stockouts.
- !Procurement team took up to 3 days to verify warehouse stocks before placing supplier orders.
- !Inventory variance of 12% caused capital to be locked up in excess raw materials.
- !Real-time machine performance was completely unmonitored.
We had zero visibility on our daily logs, and errors were cropping up in invoicing sheets regularly. We had to fix it before expanding our footprint.
How We Solved It
We mapped database schemas, engineered APIs in modules, and launched pilot releases to assure stable rollouts.
Conducted on-site process mapping at the Jaipur factory floor.
Designed a custom PostgreSQL database structure to link production lines with warehouses.
Built custom Next.js modules for dispatch routing and procurement logs.
Ran user testing directly with factory managers to ensure the UI was simple.
What We Delivered
A multi-platform enterprise infrastructure engineered for stability, speed, and clean code paths.
Secure API Gateway
Centralized OAuth2 gateway
Optimized DB Caching
Redis layer for repeat logs
Dynamic UI Client
Highly responsive web app
Real-Time Sync Engine
Auto-streams sensor metrics
Automatic Audit Logs
Tracks database modifications
Compliance Sandboxes
Sandboxed compliance testing
System Architecture Block Diagram
The Outcome
Measurable metrics logged post-release that directly resolved client operational overhead.
Reduced planning cycle time from 3 days to under 2 hours.
Eliminated material stockouts entirely in the first 6 months.
Saved the planning team 15 hours of manual lookup work per week.
Brought inventory variance down to under 1.5%.
“Adytech didn't just write code — they spent days on our factory floor to understand how we actually run. The ERP went live on schedule and saved our team 15 hours a week immediately.”
Technologies Applied
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